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Manufacturing Process

Spread in a vast area of 17000 square feet, our 3 manufacturing units are the center of our manufacturing activities. These units are equipped with latest machines and tools that are technologically upgraded and help us in formulating the half finished gum that has been imported and than finally formulating them in to final gum that could be used in various industries.

Some of the machines installed at our unit are:

  • High capacity blenders
  • Low pressure and High Pressure Reactors
  • Special application Liquid Blenders coupled with Auxiliary and Ancillary Equipment
  • Kripling machine
  • Pulverizers
  • Spray dryer
  • Vibro sieving machine

These machines are regularly oiled and upgraded to ensure the smooth flow of our production process. We also have an in- house deigning unit to innovate these formulations in accordance with the needs of our clients.

Stages of Manufacturing

  • Procuring raw material under the supervision of reliable experts
  • Cleaning the raw material using de-stoner roller, separators and polish machines
  • Raw material grinded at the grinding department using 60 shellars which grinds the raw material in accordance with the variable pressure
  • Husk passed through blowers
  • Husk separated through sieves
  • Husk divided in compliance to the grades by passing it through cleaning fan
  • Impurities are thrown away
  • Stage Husk is pulverized for preparing the powder and gum as per the required mesh size

Preparation of Gum Ghatti

  • Exudates are hand picked by the locals
  • Picking activity is the root cause of the heterogeneity in commercial Gum Ghatti
  • Locals pick the gum not tree-wise but area-wise and so mix the gum of a large variety of locally growing trees
  • hand picking and sorting, removal of adhering bark and sand and cleaning, grinding, sizing and blending to obtain uniform grades of Gum
  • During the process of particle breakdown, impurities removed from the gum by sifting, aspiration and density table separation

Warehouse & Packaging

Owing a spacious warehouse with a satisfying installation capacity of 2000 units, we have been able to store our formulations in safe and proper conditions. This warehouse is divided in to several sections for storing raw material and finally formulated gum separately so that these can be picked up easily whenever needed. This warehouse is properly ventilated and is maintained under the supervision of store clerks who keeps track of the stored material and formulations.

We also pay utmost attention towards packing of our range of gum so as to ensure that these are not fouled by the time these reach to the clients. Packing these in LDPE/HMHDPE bags, we assure that only safe and gum with exact formulations are dispatched from our unit. We also provide customized packing solution to our clients and have delivered highest level of client satisfaction.